Stone Crusher Manufacturers: Classification of Stone Crusher and Factors Affecting the Price?

What is a Stone Crusher

A rock crusher is a heavy-duty machine designed to break large rocks or stones into smaller, more manageable pieces.

Depending on the application and the output size required, rock crushers can be classified into different types, including jaw crushers, cone crushers, impact crushers, etc. Each type has its own unique working principle and is suitable for handling different types and hardness of rocks.

Models stone crushers

Jaw Crusher

Jaw crusher: known for its high crushing ratio and reliability, is suitable for crushing materials with a compressive strength of up to 320 MPa. Jaw crushers are one of the most common types of crushers, widely used in various industries due to their efficiency and versatility like in mining, metallurgy, construction, highway, railway, and water conservancy.
They consist of a fixed jaw and a movable jaw that create a compression point where materials are crushed. The crushing force exerted by the jaws helps reduce the size of the feed material to smaller pieces. This crusher is suitable for both primary and secondary crushing, handling materials ranging from soft to hard and abrasive materials.

Prices: Jaw crushers can vary significantly in price depending on their size, capacity, and manufacturer. You can find models starting at about $10,000 for smaller, portable jaw crushers. Larger, stationary jaw crushers with high capacities can cost over $500,000. 

Cone Crusher

People know cone crushers for making high-quality cubical products. They create a cubic shape and produce minimal fines. People often use these crushers for medium and fine crushing. They work well with hard materials like limestone, basalt, granite, and river gravel.
Its price usually ranges from tens of thousands of dollars. This can change based on the manufacturer, material quality, and warranty. It works by compressing the material between a rotating cone and a fixed bowl, applying a crushing force to reduce the size of the feed material.

 Prices: Cone crushers typically cost between $50,000 and $300,000, depending on factors such as size, model, and the level of automation.

 Impact Crusher

Impact crushers are made for crushing materials that are medium hard and brittle (friable materials). They use impact force to break these materials. These crushers are common in the building, chemical, and coal industries. They are very versatile and can be used for both primary and secondary crushing. Impact crushers are particularly effective in handling materials with high moisture content, and hard and abrasive materials. When the feed material enters the crushing chamber, the high-speed rotation of the impact components exerts a significant crushing force to reduce the size of the materials.

Prices: Impact crusher prices vary widely, from tens of thousands to hundreds of thousands of dollars, depending on factors like size, capacity, and whether they are portable or stationary. 

Roller Crusher

Roller crushers, also known as roller mills, use two or more cylindrical rollers to crush materials. They are suitable for crushing brittle and soft materials, such as clay, coal, and limestone. Roller crushers provide high efficiency and energy-saving features, and they produce a uniform particle size distribution. The crushing action of the rollers helps reduce the size of the feed material to smaller pieces.

 Prices: Roller crushers generally range in price from $10,000 to $100,000, depending on their size and capacity.

Hammer Crusher

A hammer crusher, also called a hammer mill or hammer breaker, is a machine for crushing materials. It works by feeding materials into the hammer mouth. Here, they face compression and impact from fast-spinning hammerheads. This process breaks the materials into smaller pieces. The size of these pieces usually ranges from 600 to 1800 millimeters down to 25 millimeters or less.
The hammer crusher has a high crushing ratio and produces uniform particle sizes. It has a strong structure. This machine can handle materials with a compressive strength of up to 100 MPa. It works best with materials that have a moisture content of no more than 15%. The hammer crusher is used in many industries. These include cement, chemicals, power generation, and metallurgy. It is effective for crushing medium-hard materials like limestone, slag, coke, and coal.

Hammer crushers come in different types. These include ordinary hammer crushers, PCX hammer shaping crushers, and PCZ heavy-duty hammer crushers. Each type has unique features and benefits. They meet various crushing needs and requirements. For example, PCZ heavy-duty hammer crushers are known for their high production capacity. They can crush in one step and are energy efficient. When the feed material enters the crushing chamber, the hammerheads' rapid rotation exerts a crushing force to reduce the size of the materials. 

Prices: Hammer crushers can cost anywhere from $15,000 to $150,000, depending on their size, design, and intended use.

 Gyratory Crusher

Gyratory Crusher is a heavy machine used in mining and aggregates. It helps reduce the size of large rocks and ores. It works on the idea of compression and shear. It uses a cone-shaped crushing head that rotates off-center in a fixed bowl. This off-center movement crushes the material between the mantle and the bowl, applying a crushing force to reduce the size of the particles.

 Key features of a gyratory crusher: include its high crushing capacity, efficient energy utilization, and ability to handle large feed sizes. The crusher is designed for continuous use. Material goes in at the top and comes out at the bottom. Changing the crusher's settings can change the size of the crushed product. This allows it to create different particle sizes for specific needs.

People know gyratory crushers for their durability and reliability. Many models can work well in tough conditions, like high temperatures and abrasive materials. People often use them as main crushers in mining. They help reduce large rocks and ores to a size that is easier to process.

Prices: Gyratory crushers usually cost more than jaw crushers. Their prices range from $200,000 to over $1 million. The cost depends on their size and capacity.

VSI impact crusher （sand making machine）

Vertical shaft impact crusher is called impact crusher for short, commonly known as sand making machine, which has three functions: crushing, sand making and shaping. It is used in the last process of crushing and sand making production line.

The finished machine-made sand has full particle size, reasonable gradation and stable output. It is a high-efficiency crusher recommended for engineering construction.

Prices:The price of impact crusher generally ranges from tens of thousands to millions of yuan. The price of common small impact crusher is around USD7,000-30,000, the  medium-sized one is around USD7,000-30,000, and the large one may exceed US$80,000, or even reach US$120,000.

Factors Influencing Crusher Prices

Several factors contribute to the pricing of crushers, including:

1.Size and Capacity
Larger crushers with higher capacities tend to be more expensive than smaller models. This is because larger crushers require more materials, components, and labor to manufacture. The larger size also means they can handle larger feed materials and achieve greater size reduction.

2.Type of Crusher
Different types of crushers have different manufacturing costs and are suited for different applications. For example, jaw crushers are usually cheaper than cone crushers. Mobile crushers can be much more expensive because of their extra features and mobility. The type of crusher also determines the crushing action and how effectively it can reduce the size of the feed material.

3.Brand and Manufacturer
The brand and manufacturer of the crusher can also affect its price. Well-known brands with a reputation for quality and reliability tend to charge higher prices than lesser-known brands. Their crushers may have better crushers features and offers, which can impact the price.

4.Level of Automation
Crushers that have more automation, like sensors, controllers, and automated feeding systems, usually cost more than manual models. The automation can improve the efficiency of the crushing process and better control the product size.

5.Market Demand
The demand for crushers in the market can also influence their prices. If there is a high demand for a particular type of crusher, manufacturers may increase their prices. Conversely, if demand is low, prices may decrease.

Choosing the Right Crusher for Your Needs

When choosing a crusher for your needs, consider the following factors:

1.Material Type
Different crushers are suited for different types of materials. For example, jaw crushers work well for crushing hard and brittle materials. In contrast, hammer crushers are better for materials that have high moisture content. The type of material determines how the crusher will apply the crushing force and achieve size reduction.

2.Desired Output Size (Product Size)
Determine the desired output size of the crushed material. Some crushers are made to create smaller, more even particle sizes. Others can produce a wider variety of particle sizes. The discharge opening of the crusher can also affect the final product size.

3.Production Capacity
Consider the production capacity of the crusher. How much material do you need to process per hour? Larger crushers with higher capacities may be more suitable for high-volume applications. The production capacity is related to how quickly the crusher can reduce the size of the feed material.

4.Budget
Set a budget for your crusher purchase. Determine how much you are willing to spend and compare prices from different manufacturers and suppliers.

5.Maintenance and Operating Costs
Consider the maintenance and operating costs of the crusher. Some crushers may require more frequent maintenance or consume more energy than others. Factor these costs into your decision-making process. The maintenance requirements can also affect the crusher's ability to continuously reduce the size of the feed material.

Conclusion

In conclusion, crushers are important tools. They help process and reduce the size of different materials. This is true in mining, quarrying, recycling, and construction.
Various types of crushers are available, each suited for different applications and materials. Prices can vary widely depending on factors such as size, capacity, type, brand, level of automation, and market demand.
When picking a crusher, think about the type of material you have. Also, consider the size of the output you want. Look at the production capacity and your budget. Don't forget to factor in maintenance and operating costs.
With the right information and guidance, you can choose the best crusher for your needs. This will help you process materials efficiently and save money.